Bell-gossett P86272B VS Variable Speed Pump Control User Manual

Browse online or download User Manual for Pumps Bell-gossett P86272B VS Variable Speed Pump Control. Bell & Gossett P86272B VS Variable Speed Pump Control User Manual

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Model VS Variable Speed Pump Control
SAFETY
INSTRUCTION
This safety alert symbol will be used in this manual to draw
attention to safety related instructions. When used, the safety
alert symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN A SAFETY HAZARD.
INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
DESCRIPTION
The VS is a hydronic heating control. The temperature of the
heating water is controlled by regulating the speed of a pump
which injects water from a hot boiler loop (Primary loop) into a
cooler heating loop (Secondary loop). As the speed of the
pump increases, more hot water is sent into the Secondary
loop, and the temperature of the heating water increases.
The VS can be used as an outdoor reset control. When the
outdoor temperature falls below an adjustable start point, the
heating system is activated. The temperature of the Secon-
dary loop water is then automatically regulated based on
outdoor temperature. The outdoor reset function maintains
constant and comfortable ambient building temperature in all
weather conditions.
The VS can also be used as a set point control. In this mode of
operation, the VS will control the pump speed to hold a con-
stant temperature (determined by the user) in the Secondary
loop. The outdoor start temperature can be set to ON so the
set point will be held regardless of outside temperature.
The VS is equipped with a Primary loop sensor. This sensor
monitors the temperature of the boiler return water. If the
boiler return water falls below an adjustable temperature, the
VS can be configured to slow down the speed of the injection
pump to help the boiler return water temperatures recover.
The VS can be enabled or disabled from a standard thermostat
or switch, or the VS can reduce the temperature of the heating
loop water when the building is not occupied or when
occupants are sleeping.
INSTRUCTION MANUAL
P86272B
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Summary of Contents

Page 1 - INSTRUCTION MANUAL

Model VS Variable Speed Pump Control SAFETY INSTRUCTIONThis safety alert symbol will be used in this manual to drawattention to safety related instru

Page 2 - TYPICAL APPLICATIONS (Fig. 1)

10RESET OPERATIONReset Ratio (rSt )• The Reset Ratio (rSt ) determines how the Secondary loop watertemperature will vary with outside temperature. Wit

Page 3 - DESIGN SELECTION

11Setback and Boost (Sbc)• The Setback (Sbc) setting has no effect if the VS is inThermostat mode (see pg. 6).• When the VS is initialized to run in t

Page 4 - VS WIRING DIAGRAM (Fig. 3)

Insufficient Heat when the OUTPUT light is ON(Reset Operation):Check all the settings. If the Boiler Return (rtn) sensor readingis below the Low Retur

Page 5 - CONTROL INSTALLATION

REQUIREMENTSELECTRICAL SAFETYWARNING: ELECTRICAL SHOCK HAZARDElectrical connections are to be made by a qualifiedelectrician in accordance with all ap

Page 6 - SETTING THE OPERATING MODES

DESIGN SELECTIONTo select the correct pump, pipe size and balance valve:1.Determine the Primary Loop Temperature. This is thetemperature the primary l

Page 7

PIPINGPIPING OVERVIEW• The Primary loop may have multiple injection loops or othertakeoffs. However, the piping for each injection systemmust meet the

Page 8 - 6 Times

5CONTROL INSTALLATIONMOUNTING THE CONTROL• The VS is designed to mount on a standard 4"x4" electricalbox.• Locate the VS in a convenient loc

Page 9 - DEFAULT DISPLAY INDICATORS

6WIRING THE EXT INPUT• The EXT and COM terminals can only accept a dry contactinput.• The control is factory supplied with a metal jumper betweenthe E

Page 10 - Reset Ratio Curves (Fig. 6)

7INITIAL SETTINGS FOR A RESET CONTROL(see r on pg. 6)• After setting the operating mode, the VS will display the tem-perature of the Secondary loop. T

Page 11 - TROUBLESHOOTING

8◆These are sensor readings. They can not be adjusted.◆◆The display of each setting will remain active for approximately 20 seconds after the last adj

Page 12 - OFS ) (see pg. 10)

9OPERATIONOUTPUT LIGHTThe output light has the following three indications:Light Off• The heating system is not active. Neither the Secondaryloop pump

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