Bell-gossett S12596B Technologic 350 Pump Controller User Manual

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INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
SAFETY
INSTRUCTIONS
This safety alert symbol will be used in this manual and on the
Technologic 350 Safety Instruction decal to draw attention to
safety related instructions. When used, the safety alert symbol
means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED! FAILURE TO FOLLOW THE INSTRUCTIONS
MAY RESULT IN A SAFETY HAZARD!
Technologic 350
Pump Controller
DESCRIPTION: Microprocessor based dedicated pump con-
troller for constant speed pumping systems. The control panel
includes the following components: microprocessor with EPROM
chip, starters, overload protection, virtual H-O-A switches,
optional short circuit protection and control transformer.
The microprocessor control consists of an operator interface with
2 line backlit display and membrane key pad, input/output board
with 24V power supply, and microcontrolled kW transducer.
OPERATIONAL LIMITS: See the control panel nameplate for
operating voltage, current draw, as well as information on the
equipment to be connected to the control panel.
CONSTANT SPEED PUMPING SYSTEMS
INSTRUCTION MANUAL
INSTRUCTION MANUAL
S12596B
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Summary of Contents

Page 1 - Pump Controller

INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.SAFETYINSTRUCTIONSThis safety alert symbol will be used in this manual and on theTechnologic 3

Page 2 - CONTROLLER INSTRUCTIONS

10Default Allowable Field Line # DISPLAY ➀ Value Range Value21 Destaging PSIEnter pressure to destage in PSI mode after entering system 0 0 -Systempr

Page 3

11Default Allowable Field Line # DISPLAY ➀ Value Range Value43 Audible Alarm Enter Y to select audible alarm for all alarm conditions,N to disable au

Page 4 - TABLE OF CONTENTS

HELP MESSAGES. PRESS HELP AFTER CLEARING ANY ALARMSLINE KEY MESSAGE➀ 1 Start/Stop Used to start and stop pumps.➁ 2 Auto/Hand Used to select auto or m

Page 5 - TABLE OF CONTENTS (cont’d)

ALARMSCONDITION HELP MESSAGEOverload X Failure Check AMP draw, use manual reset if OKHigh 1PT PSI High suction pressure - check suction pressure and t

Page 6 - SECTION 1 – GENERAL

145.2.8 Destagingoccurs when:1. HP or AMPs (selected method of staging) of the last pump staged, plus the cumulative value of all other running pumps,

Page 7 - SECTION 2 – INSTALLATION

15SECTION 6 – MANTENANCE6.0 Preface: The following is a description of the hard-ware, diagnostics, and corrective action to maintain aprocess being co

Page 8 - SECTION 3 – START UP

166.9 READ ONLY – Digital Inputs6.9.1 To Enter – press CLEAR key twice and then pressSERVICE TEST key once only while in normal scroll.6.9.2 Display

Page 9

176.10.5 Controller Operation – keyboard (except arrows, clear,1,2,3 4) and all LED’s cannot change state. The dis-play is dedicated to the analog inp

Page 10

18Unplug a bad resistor by pulling it from the socketand replace with a 124 OHM, 1/4 watt, 1%, metal film(no substitute). Cut leads and bend to fit so

Page 11

19Corrective Action:1. Check that the ribbon cable is plugged in.2. Check for ribbon cable damage.3. If all LEDs off check incoming power and fuse F1.

Page 12 - NORMAL OPERATING MESSAGES

2TECHNOLOGICTM350CONTROLLER INSTRUCTIONSUNIT IDENTIFICATIONThe unit nameplate gives identification and rating information as identified in Figure 1.Pe

Page 13 - SECTION 5 – OPERATION

206.16 INSTRUMENTS AND THEIR USEWith the diagnostics described herein extensiveinstruments are not required. However, the instru-ments used should be

Page 14

21___ 1. Does the feeder line voltage correspond to the unitvoltage? Check the unit nameplate or motor terminalconnection.___ 2. Are the feeder wire

Page 15 - SECTION 6 – MANTENANCE

22APPENDIX ESERVICE TEST OVERVIEWService Test is explained under paragraph 6.8; Diagnostics. The following may be used in conjunction with paragraph 6

Page 16 - REMOTE position

23APPENDIX FPOWER TRANSDUCER BOARD (PTB)1.0 GENERAL DESCRIPTIONThe PTB is a B&G proprietary board designed to mea-sure total RMS load current and

Page 17

Xylem Inc. 10661 Newkirk Street Dallas, TX 75220 Phone: (469) 221-1200 Fax: (214) 357-5861www.xyleminc.com/brands/bellgossettBell & Gossett is a t

Page 18 - 4 watt, 1%, metal film

3PREFACEThe following manual describes the new microproces-sor based Technologic 350 Controller. This unit is inthe tradition of the other members of

Page 19

4TABLE OF CONTENTSSECTION 1 – GENERAL PagePurpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 20

5TABLE OF CONTENTS (cont’d)SECTION 6 – MAINTENANCE PagePreface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 21 - FINAL CHECK LIST

61.1 PURPOSE OF MANUAL1.1.1 This manual is furnished to acquaint you with some ofthe practical ways to install, operate, and maintainthis unit. Read i

Page 22 - SERVICE TEST OVERVIEW

71.8 FIELD CONNECTION DIAGRAMS1.8.1 Refer to the pump Installation, Opreation, and mainte-nance Manual for specific details unique to the pump.1.8.2 R

Page 23 - POWER TRANSDUCER BOARD (PTB)

3.0 PUTTING THE UNIT INTO SERVICE3.1 PUMP ROTATION, 3 PHASE MOTORS ONLYWith the disconnect switch engaged to the “ON”position, momentarilystart and st

Page 24 - Xylem Inc

Default Allowable Field Line # DISPLAY ➀ Value Range Value1 Number of Pumps Number of Pumps on the System (1-2-3) 1 1 - 32 Alternation Sequence Use up

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