Bell-gossett P80925B Zone Trol Zone Pump Controller ZT-6 User Manual

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INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
ZoneTrol
Zone Pump Controller
Models ZT-2, ZT-3, ZT-4 & ZT-6
Installation, Operation and Service Instructions
SAFETY
INSTRUCTION
This safety alert symbol will be used in this manual to draw
attention to safety related instructions. When used, the safety
alert symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE IN-
STRUCTIONS MAY RESULT IN A SAFETY HAZARD.
DESCRIPTION
The ZoneTrol is a ready-to-install multiple-zone controller for
circulator pumps in hydronic systems. The ZoneTrol con-
trollers feature switchable priority, powerful transformer, auto-
matic resetable fuse and a built-in 30 minute timer on priority
circuit. The units are operated by two-wire 24-volt thermo-
stats and requires connection to a 120 V, 60 Hz source voltage.
BEFORE STARTING THE JOB
Please read instructions completely before starting work
The applications for the ZoneTrol zone pump controllers are
too numerous to show all the various illustrations for the dif-
ferent models. The ZT-4 (four zone) and ZT-2 (two zone) pump
controller will be illustrated in this manual for installation and
application purposes. The other multiple zone pump con-
trollers are installed in a similar matter. The circuit diagrams
indicate the proper terminals for wiring the ZoneTrol for most
applications.
All work must be performed by qualified personnel in
accordance with all applicable codes and ordinances.
Electrical connections must be made using copper wire
only.
Maximum Maximum Single Phase Motor Rating
)yaleR hcaE(tneibmAremrofsnarTtatsomrehTyaleRsrebmuNledoM
No. of Zones Type Current Voltage Temperature 120 V AC 240 V AC
ZT-2 2
120V, 60HZ; 20VA
ZT-3 3
501A 580.0TSPD °F (40°C) 10A,
1
/3 HP 10A,
1
/2 HP
ZT-4 4
120V, 60HZ; 30VA
ZT-6 6
WARNING LABEL PART NO. V56871
INSTALLED ON PRODUCT. IF
MISSING, IT MUST BE REPLACED
Bell & Gossett
Instruction Manual P80925B
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1 2 3 4 5 6

Summary of Contents

Page 1 - Zone Pump Controller

INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.ZoneTrol™Zone Pump ControllerModels ZT-2, ZT-3, ZT-4 & ZT-6Installation, Operation and Ser

Page 2 - FOR MODELS ZT-2 AND ZT-3

MECHANICAL INSTALLATION INSTRUCTIONSThe ZoneTrol unit should be securely mounted on a wall, shelf,or partition near the pumps using four #8 screws (no

Page 3 - SERVICE INSTRUCTIONS

“Tankless Coil” Boiler ApplicationsThe “tankless coil” boiler application activates the boiler andpermits circulator operation only after boiler water

Page 4

WARNING: Improper wiring and wire can cause electrical shock and fires. The wiring dia-grams shown provide interconnection recommendations only. The a

Page 5

FIGURE 5(Cold Start Boiler)ZT-4 to MH L81485FIGURE 4(Tankless Coil Boiler)ZT-4 to MH L60081A, L4006A, L6006AFIGURE 6ZT-4 to Field Replaceable Transfo

Page 6 - OPERATION

OPERATIONThe circulators wired to the ZoneTrol pump controller are con-trolled by a low voltage thermostat or any other low voltagecontrolle

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