Bell-gossett P2001406C Series e-1510 Centrifugal Pumps User Manual

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Summary of Contents

Page 1 - Series e-1510

Installation, Operation,and Maintenance ManualSeries e-1510

Page 2

Transportation and StorageInspect the deliveryInspect the package1. Inspect the package for damaged or missing items upon delivery.2. Note any damaged

Page 3 - Table of Contents

ExamplesFigure 1: Example of a proper lifting methodFigure 2: Example of a proper lifting method using lifting lugsStorage requirementsIf the unit wil

Page 4

Product DescriptionGeneral descriptionDescriptionThe pump is a centrifugal, frame-mounted pump. The following pump features make iteasy to install, op

Page 5 - Introduction and Safety

Table notes1. An external flush is required on low pressure systems that contain a highconcentration of abrasives.2. Use packing on open or closed syst

Page 6 - Safety instruction decals

InstallationPreinstallationPrecautionsWARNING:• When installing in a potentially explosive environment, make sure that the motor isproperly certified.•

Page 7 - User safety

Guideline Explanation/commentWhen possible, locate the pump below the fluidlevel.This facilitates priming, ensures a steady flow of liquid, andprovides

Page 8

Check Explanation/comment CheckedCheck that a section of straight pipe, with a length thatis a minimum of five times its diameter, is installedbetween

Page 9 - Environmental safety

Typical installation45678109123111213141. Expansion tank2. B&G Rolairtrol® air separator3. Supply to system4. TPV Tank Purge Valve5. B&G Tripl

Page 10 - Transportation and Storage

1. Mount and fasten the pump on the baseplate. Use applicable bolts. Center pump onbaseplate.2. Mount the driver on the baseplate. Use applicable bolt

Page 11 - Storage requirements

Pump-to-driver alignmentPrecautionsWARNING:• Follow shaft alignment procedures in order to prevent catastrophic failure of drivecomponents or unintend

Page 13

Align a standard sleeve type coupling (black rubber sleeve)WARNING:Always disconnect and lock out power to the driver before you perform any installat

Page 14 - Installation

121. Amount of Parallel Misalignment2. Straight EdgeFigure 4: Example of parallel misalignmentc) Move or shim the drive unit, if necessary, until the

Page 15 - Piping checklist

Commissioning, Startup, Operation,and ShutdownPreparation for startupWARNING:• Failure to follow these precautions before you start the unit will lead

Page 16 - Pump insulation checklist

Start the pumpCAUTION:• Immediately observe the pressure gauges. If discharge pressure is not quicklyattained, stop the driver, reprime, and attempt t

Page 17 - Typical installation

NOTICE:• Avoid increased radial load. Failure to do so can cause stress on the shaft andbearings.• Avoid heat build-up. Failure to do so can cause rot

Page 18 - Grout the baseplate

temperatures in the range of 32°F to 190°F (0°C to 88°C), average leakage rates of 60 to80 drops per minute are recommended. However, each individual

Page 19 - Alignment checks

MaintenanceBearing maintenanceBearing lubrication scheduleType of bearing First lubrication,assembled pumpsand replacementbearing framesFirst lubricat

Page 20

Specifications — grease typesPolyurea-based greases Lithium-based greases, NLGI 2Pumps built on or after Dec 1, 2014 use Polyurea-basedgreases. See dat

Page 21

Do not spread the outer and inner guards more than necessary to remove the guard.It could alter their fit and appearance.3. Remove the capscrew that ho

Page 22 - Preparation for startup

WARNING:Make certain that the internal pressure of the pump is relieved beforeyou continue. Failure to follow these instructions could result in serio

Page 23 - Pump operation precautions

Table of ContentsIntroduction and Safety...

Page 24 - Make the

NOTICE:Protect machined surfaces while you clean the parts. Failure to do so may result inequipment damage.Replacement guidelinesImpeller replacementT

Page 25

• Recommended rough cut feed rate per revolution is 0.008 in. (0.20 mm) and depth ofcut is 0.050 in (1.27 mm).• Recommended finish cut feed rate per re

Page 26 - Maintenance

2134567891113141617181012151. Impeller2. Vent Plug3. Volute4. Volute Gasket5. Coverplate6. Seal Assembly7. Bearing Frame8. Shaft9. Support Foot10. Sup

Page 27 - Disassembly

2345679181. O-ring2. Coverplate3. For 1-1/4 in. seal: 1-13/32 in. (3.571 cm)4. For 1-5/8 in. seal and 2-2/3 in. seal; 1-1/4 in. (3.175 cm)5. Seal lock

Page 28 - Remove the coupling

Assemble the packed stuffing box (e-1510-PF)1235 4678111213141620199101517181. Impeller2. Volute3. Volute Gasket4. Coverplate5. Coverplate Capscrews6.

Page 29 - Pre-assembly inspections

4. Install a flush piping if it is used.5. Install the support foot capscrews and tighten them according to the Capscrew torquevalues table.6. Install

Page 30 - Impeller trimming guidelines

Size Turns past finger tight Approximate torque3/8 in NPT 1.5 to 3 40 (54)1/2 in NPT 1.5 to 3 54 (73)Dealer servicingIf trouble occurs that cannot be r

Page 31 - Reassembly

Product warrantyCommercial warrantyWarranty. For goods sold to commercial buyers, Seller warrants the goods sold to Buyerhereunder (with the exception

Page 32

Limited consumer warrantyWarranty. For goods sold for personal, family or household purposes, Seller warrants thegoods purchased hereunder (with the e

Page 33 - Impeller installation

To make a warranty claim, check first with the dealer from whom you purchased theproduct or call the following number for the name and location of the

Page 34

Drain the pump...25Remove the hex c

Page 35 - Torque values

Xylem |’zīləm|1) The tissue in plants that brings water upward from the roots2) A leading global water technology companyWe're 12,500 people unifi

Page 36 - Dealer servicing

Introduction and SafetyIntroductionPurpose of this manualThe purpose of this manual is to provide necessary information for:• Installation• Operation•

Page 37 - Product warranty

DefinitionsSafety message level IndicationDANGER: A hazardous situation which, if not avoided, will result indeath or serious injuryWARNING: A hazardou

Page 38

P70642P70643(2) Required(1 Each Side)AlternateLocationP2002458P70820DO NOT RUN PUMP DRY, SEALDAMAGE MAY OCCUR.INSPECT PUMP SEALREGULARLY FOR LEAKS,REP

Page 39

NOTICE:Never operate a unit unless safety devices are installed. Also see specific informationabout safety devices in other chapters of this manual.Ele

Page 40 - Xylem

Condition ActionChemicals or hazardous fluids onskin1. Remove contaminated clothing.2. Wash the skin with soap and water for at least 1 minute.3. Seek

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